DIY Bar Stool Makeover: Reupholstering a Round Stool with Style
Do you have a cheap bar stool from a big box store that’s seen better days? Instead of throwing it away, give it a new lease on life! Reupholstering is a fantastic way to transform a worn-out stool into a stylish and functional piece for your DIY shop, kitchen, or bar area. This project is surprisingly easy and can be completed in just a few hours, even if you’re a beginner.
In this tutorial, we’ll guide you through the process of reupholstering a round bar stool. We’ll show you how to remove the old fabric, add new cushioning, and create a custom cover that reflects your personal style. Whether you choose a fun and quirky fabric or a more sophisticated material like vinyl or leather, this project is a great way to add a personal touch to your home decor.
The featured stool makeover uses a charming and playful fabric sourced from a local quilt shop. While it’s not a heavy-duty upholstery fabric, its undeniable cuteness makes it a perfect choice for a DIY studio stool. This project proves that you don’t need expensive materials to achieve a stunning result. Let’s get started!
Before & After Transformation
AFTER
BEFORE
Materials & Tools You’ll Need
Before you begin, gather the following materials and tools:
- Fabric: ¾ yard of your chosen fabric for the main cover. Consider upholstery-weight fabric for high-traffic areas, or a durable decorative fabric for less frequently used stools.
- Ruffle Fabric (Optional): ¼ yard of a contrasting fabric for a decorative ruffle trim. Choose a fabric that complements your main fabric.
- Dacron Batting: A scrap of dacron batting large enough to cover the top of the stool. This adds extra cushioning and a smoother finish.
- Spray Adhesive: For securing the foam and batting in place.
- Sewing Machine: Essential for creating the fabric cover.
- Pins: For holding fabric pieces together while sewing.
- Scissors: Sharp fabric scissors for precise cutting.
- Stapler & Staple Gun: For attaching the fabric cover to the stool base. A heavy-duty staple gun is recommended.
- Flat Head Screwdriver: For removing old staples.
- Crescent Pliers: For pulling out stubborn staples.
- Measuring Tape or Ruler: To measure the stool and fabric accurately.
- Chalk or Fabric Marker: To mark cutting lines on the fabric.
Step-by-Step Guide to Reupholstering Your Bar Stool
Follow these detailed steps to transform your old bar stool into a stylish and comfortable seat.
Step 1: Removing the Old Fabric
Carefully lift and remove the old staples using the flat head screwdriver and crescent pliers. Take your time to avoid damaging the stool base. Once the staples are removed, gently pull off the old fabric covering. This will expose the foam and the stool’s underlying structure.
Step 2: Securing the Foam (If Necessary)
Inspect the foam cushioning. If it’s loose or unattached, spray the stool base with spray adhesive and carefully press the foam back into place. This will prevent the foam from shifting and ensure a smooth, even surface for the new fabric cover.
Step 3: Measuring and Cutting the Band (Boxing) Fabric
Measure the circumference of the stool seat. This will determine the length of the band (or boxing) fabric that will wrap around the edge of the stool. Add 1 ½ inches to this measurement for seam allowance and for creating a secure “pull” under the seat. The extra length will allow you to grip the fabric and pull it evenly before stapling.
Step 4: Cutting the Top Fabric Circle and Adding Dacron
Lay the old fabric cover on a piece of dacron batting and trace around it. Cut out the dacron circle. Then, lay the dacron circle on the wrong side of your chosen fabric and trace around it, adding ½ inch for seam allowance. Cut out the top fabric circle. Spray the top of the foam with spray adhesive and adhere the dacron circle for added cushioning and a smoother look under the fabric.
Step 5: Cut Out the Band Fabric
Now that you have the measurements, cut the band (or boxing) strip from your chosen fabric. Ensure the strip is wide enough to cover the side of the stool seat and includes enough allowance to be secured underneath.
Step 6: Creating the Ruffle Trim (Optional)
If you’re adding a ruffle trim, cut strips of fabric (in this case, blue oxford cloth) that are twice the desired finished width of the ruffle. For example, if you want a 1-inch ruffle, cut 2-inch strips. Pin and stitch the ends of the strips together to create one long strip. Fold the strip in half lengthwise and “ruffle” it while stitching by gently scrunching the fabric just before it goes under the needle. This will create the desired gathered effect.
Step 7: Finishing the Ruffle Ends
When you reach the end of the ruffle strip, fold the unfinished short end under to create a clean fold. Then, neatly tuck the other end inside the folded end and stitch it all down. This will create a seamless and professional-looking finish.
The image shows one end tucked inside the other, ready for stitching.
Step 8: Attaching the Ruffle and Band to the Top Fabric Circle
You have two options here: you can either stitch the ruffle to the band first, or attach all three layers (band, ruffle, and top fabric circle) at once. If you’re confident, lay the band on top of the ruffle, aligning all raw edges. Then, place the right side of the top fabric circle on top. Pin the layers together to prevent slipping.
Carefully begin stitching with a ½ inch seam allowance, maneuvering the band and ruffle as you curve around the circle. Try to maintain a consistent ½ inch seam allowance, keeping the raw edges even. As you approach the end, fold back one side of the band and overlap the other side, stitching it down for a clean finish.
Step 9: Clipping the Seam Allowance
Clip the seam allowance to ¼ inch to reduce bulkiness. This will help the fabric lay smoothly and prevent a lumpy appearance.
Step 10: Securing the New Cover to the Stool Base
Turn the fabric cover right side out. Place it on top of the stool and measure down from the ruffle to determine where the edge should be stapled. Mark this measurement all the way around the stool base with chalk or a fabric marker. Center the top fabric circle, making sure the pattern is straight (or intentionally askew, if that’s your style!). Begin stapling the fabric cover to the stool base, pulling the fabric taut as you go. Ensure the fabric is evenly distributed and wrinkle-free. Use plenty of staples to secure the cover firmly in place. Trim any excess fabric.
Note: In the example, the pattern isn’t perfectly aligned with the legs, resulting in a slightly “catty wampus” look. This is a matter of personal preference, so feel free to adjust the pattern alignment to your liking.
Optional: Consider Different Leg Styles
Your stool might have a different leg configuration. The reupholstering process remains the same, regardless of leg style.
Choosing the Right Fabric
The fabric you choose will greatly impact the look and durability of your reupholstered bar stool. For a DIY studio stool, a fun and quirky fabric like the one used in this tutorial is a great choice. For bar stools or kitchen stools, consider more durable options such as plain fabric, vinyl, or even leather. The steps for reupholstering remain the same, regardless of the fabric you choose. Consider the amount of usage when picking your fabric, and remember to choose something that fits your home’s aesthetic!
Enjoy Your Newly Reupholstered Bar Stool!
Congratulations! You’ve successfully reupholstered your bar stool and given it a brand new look. This simple DIY project is a fantastic way to update your home decor, express your creativity, and save money by repurposing old furniture. Experiment with different fabrics, trims, and embellishments to create a truly unique and personalized piece.